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Production Process

Evince Textiles Ltd. was commissioned in 2003 with a goal to produce world-class premium yarn dyed fabrics in Bangladesh. Currently the mill is geared to produce over a million yards of cotton shirting fabrics per month. Our product range includes 100% cotton yarn dyed shirting fabrics comprised of a variety of yarn counts: 30’s, 40’s, 50’s, 60’s, 70’s, 80/2’s and 100/2’s with a wide range of dobby designs as well as different types of weaves.

 

Yarn Dyeing


The current yarn dyeing capacity is around 8,000 kg per day. Our facility is fully equipped with a complete lab for shade matching and color development. The dyeing vessels are of latest models with computerized control systems. Vessel capacities range from 5 kg to 500 kg, supported by three400 kg pressure dryers.

The unique combination of small and large drying vessels contributes towards major flexibility while handling a large number of colors and quantities per batch.

 

Warping

 

There are three Swiss made Ben-Tronic and two Prashant Gamatex, new generation sectional wrappers, based on latest technology, optimum ergonomics and high flexibility enables us to process various kinds of yarn dyed patterns also.

 

Sizing


The new Ben Size Tec sizing machines with additional new automatic control undertakes all functions needed for a warp. Present tolerance limits ensure uniform quality, tension, temperatures and squeezing pressure. Also as backup there is one additional Jupiter sizing machine which has all the latest control and technology.

 

Weaving


The versatility in weaving is one of our major advantages. Our weaving section contains 156 Italian rapier-weaving machines from SOMET, SMIT and VAMATEX. All looms are capable of 8 colors in the weft and equipped with Electronic Dobby. Furthermore, a number of looms are equipped with double beams with the purpose of handling seersucker and designs with varying warp tension. In additional there are 40 latest Air-jet looms from Toyota Japan which can run upto 850 rpm.

 

Finishing


The in house finishing unit ensures that any fabric that moves out of our factory is of high quality. The finishing plant machineries are carefully selected so that it can customize the process of Yarn Dyed Shirting fabrics. The finishing range is equipped to do numerous kinds of special finishes, namely Carbon Peach, Easy to Iron, Stain Resistant, Nano-Care and Anti Bacteria finish.

 

The machine list includes: 

  • ·         Singing and desizing from Oshtoff (Germany)
  • ·         Washing range from RamischKlienwefers (Germany)
  • ·         Stenter with 11 chambers from Santex (Germany)
  • ·         Sanforising for shrinkage control from Cibitex (Italy)
  • ·         Emerising from Comet (Italy)
  • ·         Carbon peach from Laffer (Italy)

 

Laboratories

Evince Textile contains two separate laboratories. One is a pilot lab for color matching, while the other is a quality control lab that aims in ensuring the quality of finished goods. In addition to the equipments, our dedicated quality control team is assigned to monitor quality at different stages of the production process. 

 

 

Lab equipments include: 

  • ·         SF 600X Spectrophotometer for color matching
  • ·         Tensile strength tester for yarn and fabric
  • ·         Elmendorf tear strength tester
  • ·         Martindale abrasion tester for abrasion and piling
  • ·         Washcator and precision tumble dryer for shrinkage testing
  • ·         Crokmeter and Prespirometer for color fastness

Each fabric is tested for all the material quality parameter upon goods and packed for delivery to customer.